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DUPLEX STEEL SEAMLESS PIPE

Duplex Steel have a mixed microstructure of austenite and ferrite, combining the most beneficial properties of many ferritic and austenitic steels. This microstructure makes it much more resistant to stress corrosion cracking than stainless steel 304 and 316L.
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Overview


The Duplex Steel Seamless Pipe is a premium engineering material celebrated for its unique microstructural composition, blending austenitic and ferritic phases to create a robust, high-performance solution for challenging environments. This pipe type is manufactured through a seamless process, ensuring a homogenous structure free from welding defects, which is critical for maintaining consistent mechanical and corrosion-resistant properties across the entire length.


Features


Enhanced Mechanical Properties: With a minimum yield strength of 450 MPa (depending on grade), duplex steel pipes offer superior tensile strength compared to standard stainless steels, making them suitable for high-pressure applications. Their ductile nature also allows for deformation without brittle failure, enhancing safety in dynamic loading conditions.

Tailored Corrosion Resistance: The balanced phase structure provides excellent resistance to a wide range of corrosive media, including chloride ions, which are notorious for causing SCC in conventional steels. Grades like 2205 excel in moderate chloride environments, while super duplex grades like 2507 handle highly aggressive chloride-laden fluids, such as those found in desalination plants.

Thermal and Fatigue Resistance: These pipes maintain their mechanical properties at elevated temperatures up to 300°C and exhibit good resistance to thermal cycling, making them suitable for applications involving frequent temperature fluctuations, such as heat exchangers and coker units in refineries.

Precision Manufacturing: The seamless production process ensures tight dimensional tolerances, smooth internal surfaces to reduce fluid friction, and consistent wall thickness, meeting the strictest quality standards for critical applications.


Application


Duplex steel seamless pipes are indispensable in industries where both strength and corrosion resistance are non-negotiable. In the marine sector, they are used for seawater intake systems, ship hull structures, and offshore rig components exposed to relentless saltwater corrosion. The chemical and petrochemical industries rely on these pipes for transporting aggressive chemicals, such as sulfuric acid and sodium hypochlorite, in refineries and petrochemical plants. Additionally, they are employed in the food and beverage industry for hygienic pipelines requiring resistance to cleaning agents, and in the renewable energy sector for geothermal systems and solar thermal plants, where harsh fluids and high pressures are common.


SEAMLESS PIPE
SEAMLESS PIPE
SEAMLESS PIPE
SEAMLESS PIPE
SEAMLESS PIPE
SEAMLESS PIPE

Chemical Composition

Grade

C

Si

Mn

P

S

Cr

Ni

Mo

N

Cu


Max

Max

Max

Max

Max

Max




Max

S32205

0.03

1.00

2.00

0.03

0.02

22.0-23.0

4.5-6.5

3.0-3.5

0.14-0.20

0.50

S31803

0.03

1.00

2.00

0.03

0.02

21.0-23.0

4.5-6.5

3.0-3.5

0.14-0.20

0.50

S32750

0.03

0.80

1.20

0.035

0.02

24.0-26.0

6.0-8.0

3.0-5.0

0.24-0.32

0.50 


Mechanical Properties

Grade

Density

Temperature

Coefficient Of Thermal Expansion

Annealing Temperature

Tensile Strength

Yield Strength

Elongation


g/cm

mm/m℃

>nPm(Mpa)Min

Rp0.2(>Mpa)Min

Min%

S32205

7.8

20-100

13.7

1025-1100

655

485

25

S31803

7.8

20-100

13.7

1025-1100

655

485

25

S32750

7.8

20-100

11.5

1025-1125

800

50

15


Specifications Of Duplex Steel Seamless Pipe

OD: 6mm-325mm

WALL THICKNESS: 0.5mm-20mm

Max Length:12m (Special specifications are available as required)

STANDARD: ASTM A789,ASTM A790

Material: S31500, S32101, S32003, S32304, S31803, S32205, S32750, S32760


Production Processes

SEAMLESS PIPE

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